Project Description
I’m building a low-voltage hardscape “ledge” light that a homeowner or contractor can service in the field without disturbing the stone cap. The under-cap fixture must stay fixed in place while the light engine is removed and swapped from the front face. To make that possible I want a metal housing that seals out moisture yet allows the light module to mate through touch/contact-based electrical pads rather than hard-wired leads. A small screwdriver, hex key, or similar tool can be part of the process; tool-free isn’t required, but the operation has to be repeatable, reliable, and weather-resistant.
I’m open to alternative retention ideas—magnetic keepers or slide-in cartridges, for example—provided the electrical interface still uses conductive contact pads or a comparably simple system. The goal is a clean, professional appearance once installed, fast serviceability when an LED board eventually fails, and no compromising the integrity of the stonework each time it’s opened.
What I need from you:
• Concept and mechanical design of the metal housing, internal light module, and mating contacts
• Clear assembly and replacement procedure shown in exploded views or step-by-step illustrations
• Material and finish recommendations that stand up to outdoor conditions (rain, freeze/thaw, salt)
• Basic electrical layout showing how the contact pads tie into a standard 12 V AC/DC low-voltage run
If you can supply photoreal renders or a quick prototype model to prove the replacement action, that would be a plus. Once the design shows a reliable, weather-sealed swap mechanism from the front face, we’ll move on to detailing for manufacturing.