Automated Glass Bangle Forming Line

I am setting up a fully automated production line dedicated to forming and shaping standard round glass bangles. The core requirement is a seamless sequence that takes molten glass through molding, shaping, cooling and inline quality-control without manual intervention. Here is what I need from you: • Mechanical and electrical design of the molding and shaping equipment, sized for continuous production of round bangles. • Integration of vision-based inspection or other quality-control systems capable of detecting dimensional or surface flaws in real time. • Complete plant layout with machine placement, utilities, safety zones and operator access points presented in CAD. • Bill of materials, supplier recommendations and performance specifications for every critical component. • PLC/HMI logic (Siemens or Allen-Bradley preferred) that synchronises the forming stations with the inspection units and handles reject diversion. • Commissioning documents, operating manuals and basic operator training material. The line should reliably output defect-free bangles at the cycle rate you propose, backed by measurable KPIs such as throughput per hour and maximum allowable reject percentage. I will provide floor dimensions and utility data once we begin; everything else—from concept to ready-to-install machine drawings—should come from you. If you have previous experience automating glass or similar high-temperature forming processes and can deliver the above, let’s move forward.